Helios with a temperature sensor

Our application-optimized device software for pressure sensors provides reliable monitoring of pressure changes in various industrial applications, such as compressed air or piping systems. The software is specifically designed to detect pressure fluctuations in real time while ensuring regular and accurate measurement of pressure values. The sensor has many configurable parameters that allow users to easily monitor pressures and tailor the device to individual applications. Another important feature of the software is the limit value alerting. Users can set up alerts to notify them when the pressure reaches or exceeds a certain limit value. The application-optimized software for pressure sensors provides a powerful solution for monitoring pressure changes in industrial applications.

Together with an industrial partner, the Helios-P LoRaWAN was used to monitor the compressed air system. The aim was to make the operation of compressed air systems more efficient and minimize downtimes . Compressed air monitoring in an industrial hall can help to make the operation of compressed air systems more efficient and minimize downtimes. First, an analysis of the compressed air system was carried out to determine the size of the system and the number of compressed air consumers. Pressure sensors were then installed at various points in the industrial hall to measure the pressure in real time. The data was processed and evaluated in the cloud and the analysis showed that there were several bottlenecks in the industrial hall that led to an increased pressure drop and therefore inefficient use of the compressed air system. Most of the bottlenecks occurred at the connections of the compressed air consumers, as these were not always properly sealed. In some cases, the consumers were also not optimally matched to the compressed air supply. By installing the compressed air monitoring system, these bottlenecks could be quickly identified. The central control unit displayed a graphical representation of the pressure curve throughout the system so that deviations from the target value could be quickly identified. In the event of a deviation, staff were automatically notified to rectify the fault. By eliminating the bottlenecks, the pressure drop in the industrial hall was significantly reduced. This led to more efficient use of the compressed air system and a reduction in downtime. In addition, the compressed air monitoring system enabled better planning of maintenance work, as the system provided an accurate overview of the condition of the compressed air system.